Bond’s law • The work required to form particles of size Dp from very large feed is proportional to the Work index . Gross energy requirement in kilowatt-hour per tonne of feed needed to reduce a very • Power requirement is low . Crushing rolls • Mainly used for extraction of juice from sugarcane
WhatsAppGet PriceGet A QuoteThe three types of crushers most commonly used for crushing CDW materials are the jaw crusher, the impact crusher and the gyratory crusher (Figure 4.4).A jaw crusher consists of two plates, with one oscillating back and forth against the other at a fixed angle (Figure 4.4(a)) and it is the most widely used in primary crushing stages (Behera et al., 2014).
WhatsAppGet PriceGet A QuoteAn impact pendulum that follows strictly Bond''s standard for crushability measurement [1, 5] has been used (Figure 1), which allows calculating the crushing, or impact, work index.
WhatsAppGet PriceGet A QuoteAn impact pendulum that follows strictly Bond''s standard for crushability measurement [1, 5] has been used (Figure 1), which allows calculating the crushing, or impact, work index.
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WhatsAppGet PriceGet A QuoteBond Work Index (BWI) — Kilowatt hour (kWh) per short ton required to reduce the material to 80% passing 100 microns. Breaker Block (Breaker Plate) — The steel anvil surface of a crusher against which material is crushed by impact or pressure. Bridging — Blocking of crusher opening by large pieces of material.
WhatsAppGet PriceGet A QuoteWORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1
WhatsAppGet PriceGet A QuoteBond Theory – This Comminution Theory, developed by Fred C. Bond, establishes a process for determining a work index (Wi) associated with a given material classification. The work index is the comminution parameter that expresses the resistance of the material to crushing and grinding.
WhatsAppGet PriceGet A QuoteThe work reported by Capece et al. observed that the size-specific impact energy threshold was calculated to be 2.64 × 10 −5 J based on the size-independent energy threshold. In this analysis, we did not consider impacts less than 2.5 × 10 −5 J as useful impacts.
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WhatsAppGet PriceGet A QuoteThe Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted on specimens of a nominal dimension between 50 mm and 75 mm. The product size is not relevant to this test; it is a determination of the
WhatsAppGet PriceGet A QuoteThe Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index. The test determines the impact energy at which a specimen fails and allows approximation of net power requirements for sizing crushers. The open and closed sized settings for given product sizes can also be determined. The
WhatsAppGet PriceGet A QuoteThe energy costs required to refine metal values contained in ore to concentrates constitute the majority of the cost to produce metals. On average across the mining industry, 44% of the total electricity consumption is dedicated to crushing and milling activities ().Size reduction operations, nearly 150 × 10 9 kW h, are the largest single consumer of energy during mineral processing activities.
WhatsAppGet PriceGet A QuoteBond low-energy impact crusher work index (WiC) testing at a laboratory on a representative sample of ore has the following results: Consult the chart on the next page. Find a crusher that satisfies all of the following conditions: Go to the particle size distribution (PSD) at the bottom of the appendix. Find the P100 that matches the P80. 1
WhatsAppGet PriceGet A QuoteFigure 8.10 When new surface is created as here, atomic bonds are broken, requiring some fraction of the cohesive energy, H c. Surface energy • Cutting through a simple cubic crystal we break 1/6 of the bonds of a surface atom, requiring 1/6 the cohesive energy per volume H c for a slice 4r 0 thick • So the surface energy for unit cut area
WhatsAppGet PriceGet A QuoteBond(1952) E=CB(1 x2-1 x1) or dE dx =CB 1 x3/2 or EB=W1(10 x2-10 x1) where x 1, x 2: top particle sizes before and after, or the sieve sizes in μm through which 80% powders in the feed and product, respectively. W 1: Bond work index e.g. W I=9.45kWh/ton for bauxite =20.7 for coke from coal =8.16 for gypsum rock In general, dE dx =-C xN where N
WhatsAppGet PriceGet A QuoteAG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Restriction in energy (1119 kW/ 15oo hp) Energy and power calculations based on Bonds Work Index (Wi, normally expressed in kWh/ short ton).
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WhatsAppGet PriceGet A QuoteTable I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS. The concentrate weight recovery was in the order of 50–60%. Furthermore it may be observed that the Bond ball mill work indices for the ore (Wi) varies from 14.6 to 20.9 kWh/t.
WhatsAppGet PriceGet A QuoteWork Index. Bond estimated the amount of wear in terms of kilograms per kWh based on the abrasion index, A;, i.e., Wet Ball Mill = kg kWh = 0.16(A i-0.015) 0.33; Dry Ball Mill = kg / kWh = 0.023A i 0.5; Replacement Ball Size. Rowland and Kjos proposed the use of their equation for the determination of the initial and replacement media size.
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WhatsAppGet PriceGet A QuoteThe Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. avoiding over crushing by using low energy impact or compression and by closing the circuit with a 3327 μm screen.
WhatsAppGet PriceGet A QuoteBond’s theory 22. 1. Bond’s work index is the work required to reduce unit weight from a theoretical infinite size to 80% passing 100µm. 2. This theory is useful for rough mill sizing. 3. The work index is useful for comparing efficiency of milling operations 23. Kick’s Theory 24.
WhatsAppGet PriceGet A QuoteThe Bond low-energy impact crushing work index (more informally, the Bond crushing work index) is not as common as the Bond ball mill work index, and it is a notoriously noisy test.. The test is a ''per-specimen'' test where individual specimens of prepared rock are hand-picked by the test operator and placed into the apparatus.
WhatsAppGet PriceGet A QuoteCalculations involving Bond’s work index are generally divided into steps with a different Wi determination for each size class. The low energy crushing work index laboratory test is conducted on ore specimens larger than 50 mm, determining the crushing work index (Wi C, CWi or IWi (impact work index)).
WhatsAppGet PriceGet A QuoteBond’s law • The work required to form particles of size Dp from very large feed is proportional to the Work index . Gross energy requirement in kilowatt-hour per tonne of feed needed to reduce a very • Power requirement is low . Crushing rolls • Mainly used for extraction of juice from sugarcane
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WhatsAppGet PriceGet A Quotebond orderthe number of overlapping electron pairs between a pair of atoms. antibondingan atomic or molecular orbital whose energy increases as its constituent atoms converge, generating a repulsive force that hinders bonding. Bond order is the number of chemical bonds between a pair of atoms; in diatomic nitrogen (N≡N) for example, the bond
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